September 03, 2008

Donaldson: Oil/Water Separators

DS Series Oil/Water Separator

DS Series oil/water separators effectively and efficiently separate oil from compressed air condensate. Seven models can be matched to compressor capacities from 70 to 4,500 scfm. Once processed by a DS unit, condensate can safely be released to most municipal waster water treatment systems.

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Donaldson: DPF and LTF Mufflers

Passive Diesel Particulate Filter (DPF) technology provides the highest tailpipe PM reduction available today (>90%), making them a popular choice for retrofit programs. However, DPF are sensitive to exhaust temperature and can plug unless they are exposed to minimum exhaust temperatures that will burn the soot they capture.

Donaldson recommends a DPF Muffler if the average exhaust temperature of your application is greater than 225 celcius degree but is at least 40% over 200 celcius degree.

Donaldson DPF and LTF Mufflers are designed for 1994-2006 non-EGR model year engines using ULSD fuel.

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Donaldson: Mufflers


Donaldson is the market leader in heavy-duty mufflers. We offer over 150 replacement mufflers, including the M100465 - the industry's most popular truck muffler.
For off-road vehicles, consider our special line of off-road muffler. All models are made of aluminized steel and have a black, high temperature finish. Compliment your muffler with a mounting band that has the same finish as the muffler.

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Donaldson: Centrifugal Mist Collectors

Compact, direct machine-mountable mist collectors designed to collect, filter, and reclaim mist generated from machines using oil-based, synthetic, semi-synthetic, or water-soluble coolants.

* Efficient, compact design handles mist and smoke applications from 100-1000cfm.
* Three stages of filtration for high filtration efficiency and optimum filter life.
* Available with high performances in-cover or in-line prefilters for removal of swarf and large chips and in-cover impingers for applications with heavy concentrations of fine mist.
* High collection efficiency of 98% on 1.0 micron meter increasing to 99.97% at 0.3 micron meter with optional fourth stage HEPA filter.
* Direct-mount capability minimize ductwork.
* Recirculation of clean air eliminates the need for costly make-up air.
* Provides a clean work environment for maximum productivity.
* Helps support OSHA Clean Air Standard.

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Donaldson: Liquid Filter Maintenance Kits


Part Number: P559632
Volvo Engines
Contains:
2 - P551807 Lube Spin-On-Full Flow
1 - P550425 Lube Spin-On Bypass
1 - P550463 Fuel Cartridge Primary
1 - P550529 Fuel Spin-On Primary
1 - P554019 Coolant Spin-On

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Donaldson: Liquid Filter Maintenance Kit


Part Number: P559630
Mack Engines
Contains:
2 - P551807 Lube Spin-On Full Flow
1 - P554470 Fuel Spin-On Primary
1 - P554471 Fuel Spin-On Secondary
1 - P554860 Coolant Spin-On
1 - P552231 Lube Cartridge

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September 02, 2008

Donaldson: HPK05 Highlights

The HPK05 high pressure filter series is made of ductile iron for strength and durability. Machined bypass valves are case-hardened at critical points to provide maximum strength and reliability.

Reverse flow bypass valve allows bi-directional flow through the filter head, with head up or head down mounting capabilities.

Working pressures to: 3000 psi
Rated Static Burst to: 6000 psi
Flow Range to: 200 gpm

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Donaldson: HPK04 Series



The HPK04 high pressure filter series is made of ductile iron for strength and durability. Machined bypass valves are case-hardened at critical points to provide maximum strength and reliability. Reserve flow bypass valve allows bi-directional flow through the filter head, and filter changeout is simplified with standard bowl drain plug. Meets HF3 specification.

Working pressure to: 6000 psi
Rated Static Burst to: 12000 psi
Flow range to: 120 gpm

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Donaldson: SCA Coolant Filtration Products


Filters:
* Complete line of filters with various amounts of Supplemental Coolant Additive (SCA) fit the majority of heavy-duty diesel engines and service requirements.
* Heavy-duty design works in a wide variety of operating environments.
* Design features include a heavy-duty thread plate, a seal designed for extreme cold and heat, filter media that is more durable, and a unique center tube that increases flow and adds structural strength.

Maintenance Chemical and Test Kits
* Supplemental Coolant Additives (SCA) is available in many sizes, from a pint to a 55-gallon drum.
* Quick, one-minute test kit helps you keep the cooling system chemically balanced.

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Donaldson: ECO-SM

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Donaldson: ECOLITE Air Cleaner/Filter

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Donaldson: ECO-CM

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Donaldson: ECO-SE Air Cleaner.Filter

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Donaldson: ECO Air Cleaner/Filter

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Donaldson: FKB Air Cleaner


Smaller, Lightweight Alternative Two-Stage Air Cleaner

The FKB family of two-stage air cleaners for medium dust conditions. Compared to other air cleaner styles, this new air cleaner family delivers the performances of competitive larger air cleaners in a compact, rugged design.

With a heavy-duty plastic construction and non-metal filters, the air cleaner is lighter, more efficient and easier to install and replace than competing products.

Applications:
* Off-road equipment operating in medium-dust conditions with engine airflow range of 70 to 360 cfm (2 to 10.3 m3/min)
*Installs horizontally. Mounting the air cleaner directly to the engine is not recommended; excessive engine vibration can cause premature air cleaner structural failure.
* Sustained temperature tolerance: -40 to 180 Fahrenheit degree/ -40 to 82 Celcius degree. Do not install next to components that exceed the maximum temperature (180 Fahrenheit degree/82 Celcius degree); like a turbocharger, muffler, exhaust pipe or other high temperature component.

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September 01, 2008

Donaldson: Ultradepth II P-BE


The ultradepth II filter is a wrapped depth filter with an inner and an outer guard as well as end caps made from stainless steel. The retention rate is 0.01 micron meter up to 99.999%. The ultradepth II binder-free, three dimensional borosilicate depth media has a hollow volume of more than 95%. This ensures a high dirt hold capacity and a low differential pressure at high flow rates. The filter media is inherently hydrophobic.

Applications:
* Chemical industry
* Aseptic packaging
* Pharmaceutical industry
* Biotechnology
* Cosmetic industry
* Breweries
* Dairies
* Food and beverage
* Water treatment systems
* Fermentation processes

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Donaldson: Ultradepth II P-SRF


The ultradepth II filter is a wounded depth filter with inner and outer guard end caps made from stainless steel. The retention rate is 99.99998% related to 0.01 micron meter. The ultradepth II binder-free, threedimesional borosilicate depth media has a lange void volume of 95%. This ensures a high dirt containment capacity at a low differential pressure and a high flow rate. The filter media is inherently hydrophobic.

Applications:
* chemical industry
* Pharmaceutical industry
* Biotechnology
* Breweries
* Dairies
* Aseptic packaging
* Food industry
* Hospitals

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Donaldson: Ultrex P-GS

The ultrex filter consists of a regenerable weldless filter pipe made from sintered stainless steel. The retention rate extends from 1 to 25 micron meter.

Materials:
* Filter medium: Sintered SS 1,4404 (316L)
* End caps: Stainless steel 1,4301 (304)
* Bonding material: Plastic steel
* O-Rings: EPDM

Absolute retention rates:
1, 5, 25 micron meter

Filtration surface:
494 cm2 for 10" element (10/30).


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Donaldson: P-SLF-Box

In the processing of perishable or sensitive products the demands for hygiene are usually very high. The ambient air is polluted and can ruin even the cleanest production process if it comes in contact with the end product without being purified. Bacteria, viruses, phages, oil mist, water and dust in the ambient air are the main reasons for the microbiological spoilage of the products. Sterile air creates aseptic conditions in pressurized and in open storage or mixing tanks and in filling machines. A continuous exchange of the air cushion and a slight overpressure in this critical area reduces the risk of a secondary contamination with ambient air. Specially for these production processes where bacteria and phage free air is required ultrafilter developed the autarkic sterile air box P-SLF. With eight different sizes from 30 m3/h (18 cfm) to 910 m3/h (537 cfm) it is possible to produce sterile air in the most cost efficient way. The P-SLF box is used in applications within the food and beverage, the chemical, the pharmaceutical and the cosmetic industry.

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Donaldson: Water Chiller


The ultracool high-efficiency water chiller is designed for the cooling and temperature control of water flow. It chills water down to a pre-adjusted temperature in a heat exchanger by using non-ozone harming refrigerants. The refrigerant gas used is the environmentally friendly and highly efficient R-134a or R-407C. Competitive advantages such as low power consumption, low noise level, motors protected with circuit breakers, flow and level switches as well as an antifreeze thermostat, are just a few advantages you benefit from. Available in mini (cooling capacity 0,7-30kW), midi (cooling capacity 35-172kW) and maxi (260-470kW) ranges. All available as Standard or Superplus (including water tank, pump and internal by-pass) versions. You can select from numerous option to tailor the units to your requirements.

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Donaldson: Re-cooling Equipment for Cooling water

Up to now the Ultracool range was available in eighteen different sizes ranging from a nominal cooling capacity of 1 to just under 200kW. The program is now supplemented by the "Maxi" range, which is suitable for a cooling capacity of 300 to 500kW.

The Ultracool Maxi chillers have two, respectively three cooling circuits and an integrated storage tank with 800 respectively 1000 l water capacity which serves as process tank. A pressure control device compensates for pressure fluctuations. The units are designed in such a way that the chillers operate within the energy-saving low-pressure range.

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Donaldson: Filtration Technology Safeguards the Fermentation Process

The housing for the Donaldson Ultrafilter PF-EG models are manufactured from a stainless steel (1.4404), which is low in carbon. As a standard, the sealing material EPD conforms to the FDA-directive (177.2600) for being equitable to foodstuffs. All parts, which come into contact with the product, are electro-polished and have a surface finish of under 0,8 (Ra). This ensures that not even the smallest particles are able to cling to the inside of the housing. Housings in the quality Ra<0,5 (with certificate) are available for pharmaceutical applications. As a standard the new model range comprises of seven different sizes for volume flows of 30 to 600 l/min. For larger volume flows housings can be manufactured according to the requirements of the customer. The housings are designed for a pressure of 10 bar (at 20 celcius degree) respectively 3,7 bar at 149 celcius degree. The filter element can be exchanged without large time effort: a tri-clamp connection with a massive clamp, or for larger housings with screws, anbles a secure connection and a swift disconnection of the bottom and the upper part of the filter housing.

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Donaldson: Exhaust Filter

Exhaust

Part Number: M070325
Muffler
Round, Style 1
Dimensions
* Inlet Diameter : 4.00" (102 mm)
* Outlet Diameter : 4.14" (105 mm)
* Body Diameter : 19.00" (483 mm)
* Overall Length : 25.50" (648 mm)

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Donaldson: A simple, Reliable Solution that Maintains Coolant Quality

Through a controlled chemical release process, the Donaldson Endurance Plus Coolant filter replenishes the additives in standard diesel engine coolant. It allows you to extend your coolant maintenance interval up to once a year or 150,000 miles.

Additive Replenishment Built into the Filter
* Maintains healthy coolant condition
* Reduces maintenance costs
* Uses time-release additives to replenish coolant
* For use with supplemental coolant additives (SCA) chemistry

Direct Replacement to Standard Filter
* No system modifications or special maintenance required
* Unique design eliminates metal coil spring in bottom of housing
* No special disposal requirements
* For Caterpillar, Detroit Diesel and Cummins engine applications

Synteq Filtration Media
* More effective than standard cellulose filter media
* Improved coolant to allow extended service interval

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August 07, 2008

Donaldson: Rotary Valves

Donaldson rotary valves are an economical solution for automated handling of discharge dust, continuously and automatically transferring dust from the hopper to the conveying system or collection container. Designed with a precise seal that keeps air out of the hopper and safeguards the performances of the collector, rotary valves reduce down time, labour and costs by taking dust disposal out of employee's hands.

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Donaldson: DCE 100 the mini air plastic liner

The DCE 100 liner is formed using a rotational moulding process and is constructed from a 'food grade' polyethylene. This ensures that the finished product is 100% crack and crevice free, therefore it is ideal for applications where the threat of contamination is cause for concern. The one piece moulding ensures the highest levels of cleanliness and hygiene and are easily maintained.

Benefits to the food industry:
* easy to clean/maintain
* cost-effective efficiency
* High quality construction
* suitable for explosive materials
* contamination-free operation

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Donaldson: DFPRO Collectors

Oval Filters make filtration more efficient, compact and cost-effective than ever before. Only available from Donaldson, the new DFPRO3 and DFPRO4 collectors are expertly engineered with our proprietary high performances oval-shaped cartridge filters and patented Ultra-Web filter media to provide the most efficient, easy to maintain filtration systems in footprints that conserve valuable manufacturing floor space.

DFPRO Offers:
* Compact design
* High performances oval cartridge filters
* Ultra-efficient filter media
* Better cleaning efficiency
* Lower pressure drop spark trap
* Easy-acess filters
* Easy maintenance
* Fast, easy installation
* Quiet operation

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Donaldson: Ultra-Web Filter

The new filter medium consists of nanofibers, which are made with an electrospinning process. This production method produces a very fine, continuous fiber at only 0.2-0.3 micron. From this again a resistant, web-like net with very fine interfiber spaces is formed which are clearly smaller than with conventional filter media.

This has the advantage that particles in the submicron and micro range are already held back on the filter surface and not only in the depth of the filter media. The result: the particles are more easily released and requires less pressure during self-cleaning. This increases the filter life.

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Donaldson: Adsorbent Breather Filter (ABF)


Adsorbent Breather Filter (ABF)

The ABF is designed to provide protection from particles, hydrocarbons and acid gases. The high efficiency filtration membrane removes particles from incoming air and encapsulates the adsorbent elements. The adsorbent is specially formulated to control humidity and to adsorb acid gases and hydrocarbons from internal and external sources.

Efficiency: 99.99%-99.999% on 0.1 Micron meter particles@5.3 cm/s (10.5 fpm)
Restriction: 48 mm-535 mm H2O@5.3 cm/s (10.5 ft/min)

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Donaldson: UFA-AC Ultraaqua Autoclean Oil/Water Emulsion Separator

Application:
Everywhere, where legal supports for the disposal of compressor condensate exist. The Ultraaqua Autoclean UFA-AC is an oil/water separator for the purification of air compressor condensate and is particularly used with difficulty separable condensate e.g an emulsion.
The amounts of accumulating condensate can vary depending the place of installation and the season.

Materials:
Vessels: PP, recyclable
Filter/demister: PUR-foam
Membrane: Ceramic
O-Ring, sealing: VITON
Process pump: Stainless Stee
Valve Block: Aluminium

Temperatures:
Operating Temperature: +1 celcius degree to +70 celcius degree
PH-range of the membrane: 1-14 to +60 celcius degree

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Donaldson: Ultradri SG-Z Cyclone Separators

Ultradri SG-Z (carbon steel) separators are designed to remove liquid condensate from compressed air and gas. Integral swirl vanes allow for efficient liquid removal with low pressure drop. SG-Z housings incorporate an additional baffle plate to prevent carryover of condensate. Standard configurations are equipped with UFZ condensate drains while Superplus versions are equipped with Ultramat zero-loss drain valves.

Technical Data

Materials:

Housing: steel, EC-type approval
Electrically resp. electronically controlled drain: Plastic and Aluminium

Max. Operating pressure:

1650-7500: 16 bar
10500-15000: 10 bar

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Donaldson: Air Filtration

FKB Air Filtration
For the latest in technology for small plastic air cleaners, we offer the new FKB product line. One size smaller than its equivalent FPG "cousin", the FKB offers additional space savings and improved elements serviceability over competitive designs. This is combined with a unique 'twist and lock' element retention mechanism for fool-proof servicing.

Product description:
* smaller in diameter compared to competitive brands with similar air flow
* Improved handling and maintenance: lighter and smaller, changing filters is a snap
* Product design includes: primary filter, safety filter, filter service indicator port
* Improved filter disposal ease: no metal, incinerable
* Optional inlet orientation
* Conical elements shape for an excelent aftermarket protection

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Donaldson: Unique Air Filtration Technologies

Unique air Filtration Technologies
Donaldson has two air filtration media technologies that offer performances and overall size benefits. If you're looking for higher efficiency, Donaldson Ultra-Web nanofiber technology may be a solution or if you're looking for a smaller size with your existing filtration performances, Donaldson PowerCore filtration technology may be the answer.

Product Description:
* Standard models cover a wide range of airflow requirements
* Mounts vertically or horizontally
* Compact system size plus increased efficiency
* Smaller, lightweight filters are easy to service
* Easy to install
* Rugged construction

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Donaldson: PowerCore PSD

PowerCore PSD
PowerCore air filtration technology is also available in a 2-stage, plastic housing design. PSD features a compact "racetrack" shape and built-in mounting brackets for installation ease. The 2-stage design incorporates a high efficiency inertial pre-cleaner, ideal for extended life in difficult envionment. The side access, molded housing design makes filter servicing very easy. All of these features are combines to take advantage of the unique PowerCore axial flow element, providing the ultimate in space saving design.

F eatures & Benefits:
* Axial Flow
* High Media Area & High efficiency
* Low Restriction
* Highly efficient Ultra-Web Media Technology (99.985%+) optional
* Environmentally friendly on-Metal
* RadialSeal sealing technology
* Easy to Service
* Lower shipping inventory, freight and storage costsdue to reduced size
* Better compressor & Engine Protection
* Rugged Structure

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August 06, 2008

Donaldson: Air Cleaner/Housing

Air Cleaners/Housing
Donaldson recommends the use of our housing with RadialSeal sealing technology for compressors. Our FPG style housings are ideal because they're reliable, durable, plastic and easy to service. Many air cleaners are stock product, but custom design support is also available.

Applications
* Provides up to 18 m3/min. airflow per air cleaner-double throughput by using two units
* Installation can be horizontal, vertical, or even at an angle (as long as Vacuators valve points down)
* 4", 5", 7", 8" and 10" diameter size.
* Temperature tolerance: 83 celcius degree sustained.

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Donaldson: Air Oil Separators

Air Oil Separators

Our full range of traditional wrapped and pleated media separators deliver high filtration efficiency and longer life, plus boast greater energy efficiency too.

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July 28, 2008

Donaldson: Water chiller


The Donaldson Ultracool Mini models UC-0010-0240 SP cover nine units with cooling performances between 1/4 and 10 ton. These units can be mounted on wheels as an option, which enables chilling at the point of use, either central or decentral.

Features & Benefits:
* Environmentally friendly refrigerant R-134a, allows ambient temperatures to 122 Fahrenheit degree.
* Housings in galvanized steel and externally coated with epoxy resin.
* Evaporator in SS AISI 316L, water pipes of PE.
* Antifreeze thermostat.
* Thermal flow switch, etc.

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Donaldson Ultramat UFM-T

Donaldson Ultramat UFM-T zero air-loss condensate drain valve has a compact design allowing for installation in restricted space applications. The UFM-T is designed to open only when necessary and close before any loss of compressed air can occur. The unique internal reservoir and flow channels reduce the possibility of blockage and minimize fouling of the drain valve seat allowing more through processing at a downstream oil/water separator.

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Ultrair: FF, MF, SMF

The Ultrair depth filter employs the three dimensional micro fibre fleece Ultrair made out of binderfree glassfibre. A pre-filter medium 1 micron meter is integrated and realises an effective two stage filtration.

Applications:
* chemical industry
* petrochemical industry
* pharmaceutical industry
* plastic industry
* General machine fabrication
* Air conditioning technology, etc

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Compressed Air Filter: DF Series


The Donaldson Ultra-Filter (DF) Filters are designed for high quality filtration of compressed air or gas in a wide range of applications. The total filter design concept of the filter combines high performances, efficiency, ease of use, flexibility, and safety.

Features & Benefits:
* Reduced pressure drop by 50% uses less energy consumption.
* Coalescing filter elements performances data validated according to ISO 12500-1 assuring reliable achievement of compressed air quality according to ISO 8573-1.
* Filter element can be removed together with filter bowl changes the flow direction through the element so that the filter can be either used as a coalescing filter (inside to outside flow) or a particulate filter (outside to inside flow).
* The integrated differential pressure indicator can be easily rotated in the filter head.
* The bayonet lock ensures that the filter cannot be opened under pressure for increased safety
* Filter housings are immersion-coated ensuring long-term protection against corrosion.
* Nine sizes, six filter elements types, and available options perfectly meet virtually all industrial air purification application requirements.

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July 27, 2008

Dryflo: Mist Collectors

The Dryflo line of mist collectors from Donaldson Torit is one of the most effective and efficient mist filtration solutions for any sized application-large or small. Available in three distinct models (Machine-Mountable, Standard and Advanced), Dryflo mist collectors provide a more productive work environment by reducing coolant and machining oil mists.

Dryflo Offers:
* Higher collection efficiency
* Cleaner, more pleasant work environment
* Reduced risk of mist-related hazards
* Faster, easier collector maintenance
* Lower plant maintenance costs

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Downflo: Oval Dust Collectors

The high performances Downflo Oval (DFO) family of over-achieving dust collectors provides up to 25% more filtration capacity than other same-sized cartridge collectors.

DFO Offers:
* Lower initial cost per cubic foot of air per minute (cfm)
* Higher efficiency-cleaner air
* Lower pressure drop-greater energy savings
* Fewer filter changeouts
* Reduced filter disposal cost
* Easy system set-up
* Less maintenance

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Industrial 6x18" Elements


Industry-standard 6x18" replacement filters are available with many media choices - simply select the cleanliness level that's needed for your application.

Dimension fit standard industrial filter housings, and the filters accomodate flow up to 300 gpm per 18" unit. Use the elements singly, or stack multiples within the housing.

Dimensions:
Height 18" (457 mm)
Diameter 6" (152 mm)

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High Pressure Filter FPK02

The FPK02 is built to withstand pressures upwards of 6000 psi. It features a cast iron head and cold-extruded steel housing for ultimate strength and durability. This filter meets the HF2 in-plant automotive specification.

Working pressure to: 6090 psi or 420 bar
Rated static burst to: 9135 psi or 630 bar
Flow range to: 25 gpm or 95 l/min

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Torit-Built Filter Cartridge

Torit-Built filters keep dust collectors operating at peak performances. Offered for a full range of dust, fume and mist collection applications, Torit-Built filters-especially our patented Ultra-Web filters-outperform and outlast other filters. When it comes to Torit-Built Ultra-Web filters, there is no equal in performances and value.

Torit-Built filters offer:
* Higher performances
* Increased efficiency
* Longer filter life
* Greater value

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